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  • ITB Episode 56: Audi/VW 2.0 TSI Water Pump Install Tips

    The water pumps on Audi and VW 2.0 TSI engines have a higher than normal failure rate.

    Replacement is a fairly labor-intensive job, and there are a few tips to getting it done right the first time. In the latest episode of Inside the Brands, Brand Manager Paul Swyter discusses a few of these tips that should make your installs easier — and reduce errors and comebacks.

    Here are some tips that Paul talks about in this video:
    – Remove all hoses, connecting wires, air filter housing, sensors, supports, etc. before accessing water pump
    – Use 24 mm socket and breaker bar to hold crankshaft steady while removing drive gear mounting bolt
    – Drive gear mounting bolt has a left-handed thread — turn CLOCKWISE to loosen
    – Don’t forget to swap out O-rings on connector to the oil cooler before connecting it to new water pump
    – Remember that drive gear mounting bolt is tightened by turning COUNTER-CLOCKWISE
    – Torque spec on drive gear mounting bolt is 10 Nm plus 90 degrees

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